Product Description
512 Channels Formation and Grading Tester Testing Machine for Battery
Description:
1.1 This cylindrical battery tester testing system is used for pre-charging activation of lithium battery and capacity sorting of finished battery. It is mainly composed of computer system and control software, communication interface, and battery testing cabinet.
The battery testing cabinet consists of clamps, constant current and voltage charging source, constant current discharging source, registration control circuit, current sampling circuit, voltage sampling circuit, main control CPU, data storage system, microcontroller(MCU) program, and control panel,ventilation system.
1.2 Operation procedure: the battery clamps symmetrically placed on equipment, before loading, adjust the width of the clamps, manually insert the battery cells into the clamps. The formation or capacity grading process sent by computer or control panel, then start the equipment, then testing is completed, the data can be sent to EXCEL, ACCESS, WORD files, and exported to the database system.
1.3 Basic parameters: the equipment has 512 channels testing clamps and detection software. The main body is a double-sided structure, which is divided into a front panel and a rear panel. There are a total of four panels in the front and back, each panel is equipped with 8 rows of clamps, and each row of clamps has 16 testing points; the whole equipment has a total of 512 points. The detection point at the bottom row is 30cm above the ground, the detection point at the top row is 160cm above the ground, the distance between two clamps is 3.5cm, and the height of the four supports is 10cm.
1.3.1 There are power switch, control panel, and clamps on the front side
1) Power Switch: The main power switch of the equipment
2) Control Panel: It has a 16-bit digital tube and 17 keys, which are used to input control commands, display working time, voltage.
3) There are 8 rows of clamps in the front, each row is called a group, 1 to 8 groups from top to bottom, separate each groups into 4 small groups, 1 to 4 small groups from left to right. Each small group has 8 workstations (8 clamps). we named it 1 to 8 stations from left to right. For convenience, each station is numbered, such as the "0148" station, which refers to the eighth station in the fourth small group of the first group.
1.3.2 There are control panels and clamps on the back side.
1)There are 8 rows of clamps at the back, each row is called a group, 9 to 16 groups from top to bottom, separate each groups into 4 small groups, 1 to 4 small groups from left to right. Each small group has 8 workstations (8 clamps). we named it 1 to 8 stations from left to right. For convenience, each station is numbered, such as the "1048" station, which refers to the eighth station in the fourth small group of the ten group.
2) Control Panel: It has a 16-bit digital tube and 17 keys, which are used to input control commands, display working time, voltage.
Basic Parameters:
Size W*L*H | 1500*500*1950mm |
Working Voltage | AC 220V±5% 50 HZ |
Max. Consumption | About 7000W |
Channel number | 512 |
Fixture Type | Clamp |
Fixture Width Adjustable Range | 0~58 mm |
Jig spacing(mm) | 75mm |
Voltage measurement range | DC 100 ~ 4500mV |
Voltage measurement accuracy | ±0.1%FS±0.1%RD |
Voltage resolution | 1mV |
Constant voltage range | DC 3000 ~ 4500mV |
Lowest discharge voltage | 2500mV |
Charge and Discharge Current Range | DC 5 ~ 3000mA |
Current measurement accuracy | ±0.1%FS±0.1%RD |
Current resolution | 1mA |
Time measurement range | 999min/step |
Time measurement deviation | ±0.1% |
Time resolution | 1s |
Product Pictures
Advantages:
This equipment is mainly constituted by the computer system and control software, communication interface and battery detecting cabinet.
The Battery detecting cabinet comprises a fixture and placed the plate body of the fixture, charging, constant current and constant voltage source discharge constant current source, storage control circuit, current sampling circuit, voltage sampling circuit, the main control CPU, data memory, micro controller programming and control panel.
3. The tester is specially used for lithium ion Cylindrical Cell 18650 battery Formation and grading.
The battery testing cabinet has a modular structure and is easy to maintain. The system components have a modular structure, a menu-type operating environment, and use mouse operation to maximize user convenience. The host computer displays the current, voltage, time, capacity, and other measurement data of the specified cabinet in real-time, and the user can observe the battery charge and discharge curve and performance parameters at any time. All measurement data can be completely stored in the hard disk and can be consulted and retrieved by the user at any time. The charge and discharge curve of the battery can be enlarged, reduced, and overlapped to observe the battery's performance. Users can print statistics, reports, and curves at any time.
Note: After the battery is placed before the whole cabinet starts to work, you must press the keypad and click "9" to inspect the battery to ensure that the battery is in good contact; if the contact is poor or the battery reverse connection indicator light is on.
Exhibition
Certificate
FAQ
1. What is the Cylinder Cell Forming And Grading Machine?
Cylinder Cell Forming And Grading Machine is a device used for forming and grading cylindrical battery cells. It is specifically designed to handle the production process of cylindrical batteries, such as lithium-ion or nickel-cadmium batteries. The machine helps in accurately assembling and forming the electrode materials and separators into cylindrical shapes. It also performs grading operations to ensure the consistent quality and performance of the battery cells. The Cylinder Cell Forming And Grading Machine plays a crucial role in the manufacturing of cylindrical battery cells, ensuring their reliability and efficiency.
2.512 channels form the role of the classifier battery tester
The 512-channel Classifier Battery tester is a highly integrated and powerful device designed for efficient, accurate testing and grading in the battery manufacturing industry. It is capable of handling up to 512 cells simultaneously, providing a comprehensive evaluation of the battery through precise electrical parameter measurements such as voltage, current, internal resistance, capacity, etc. This device not only significantly improves the test efficiency and reduces the test time, but also ensures the accuracy and consistency of the test results, providing a solid guarantee for the quality control of the battery production process. Using advanced algorithms, the tester can automatically classify batteries according to performance differences, ensuring that each battery can be accurately classified to meet the performance needs of different application scenarios. Therefore, the 512-channel classifier battery tester is an important tool to promote the development of the battery industry to higher quality and higher efficiency.
3.512 channels forming a classifier battery tester process
The 512-channel forming classifier battery tester process is to automatically evaluate and grade the battery performance accurately by simultaneously testing and analyzing the electrical parameters (such as voltage, current, internal resistance, etc.) of up to 512 battery cells to ensure battery quality and suitability.